Technical data:

Maximum parent roll width:	1420 mm
Minimum parent roll width:	600 mm
Maximum parent roll diameter:	1500 mm
Maximum parent roll weight:	2500 kg
Maximum unwinding tension (Ø1500 mm):	600 N
Minimum unwinding tension (Ø1000 mm):	40 N
Minimum standard slitting width:	100 mm
Maximum rewinding width:	1400 mm
Maximum rewinding diameter:	1050 mm
Maximum rewinding weight:	Ø76 mm shaft: 600 kg Ø152 mm shaft: 1000 kg
Maximum rewinding tension:	600 N
Maximum production speed:	600 m/min
Power supply:	3 x 400V 50Hz
Installed power:	30 kW
Compressed air:	6 bar, dry
Compressed air:	5–40°C
Noise level:	82 dB(A)
Color:	Grey RAL 7035

 

Materials to be slit:

• Paper-based / liner-based packaging laminates.
• Board from 80 to 300 g/m².

Unwind section:

A separate between-centers unwinder, type T9, 1500 mm diameter, including:

• Hydraulic cylinder control for lifting parent rolls from the floor.
• Two motors driving the unwinding roll, controlled by an ultrasonic diameter sensor and a tension-control dancer roller.
• Two pneumatic expanding adapters, SVECOM, for 70/76 mm (3”) cores.
• Two pneumatic expanding adapters, SVECOM, for 150/152 mm (6”) cores (mounted on the pneumatic end adapters).
• Floating edge-correction roller.
• Automatic web guiding system, FIFE DP20, with SE26A photoelectric sensor, ±100 mm correction via electric actuator — for controlling sheet edge or continuous printed line.
• Connecting walkway allowing web threading at floor level while keeping full access to the slitting station.
• All web path rollers are anodized.
• Safety guarding for operator protection.

Slitting section:

A slitting station with individual pneumatic knives and circular counter-knives:

 

• Shear cut performed against the counter-knives.
• Counter-knife shaft driven by an independent motor; counter-knife shaft is pneumatic.
• Pneumatic knife holders mounted on a beam with a dovetail guide (TIDLAND) and an air supply manifold for individual activation.
• 10 slitting sets, each including: Individual TIDLAND pneumatic knife holder (25 mm width) and double-bevel circular knife Ø 90/60 mm.
• Set of multi-groove counter-knife rings, 5 mm pitch, 50 mm length.

 

Web separation section:

• A separator roller driven by the slitting motor; angle and curvature fully adjustable.

Lay-on roller:

• Lay-on roller made of anodized ground aluminum or polyurethane (depending on materials).
• Pressure is adjustable and synchronized with winding diameter.
• Roller is removable.

Automatic splicing / transverse cutting system:

• Hydraulically operated pivoting arm including a transverse knife with linear motion and a backing plate for securing the web onto new cores.

Trim extraction system:

• Trim suction unit with two width-adjustable nozzles.
• Turbine enclosed in a sound-insulated cabinet, conveying trim to a centralized system or container (not included).

Rewinding section:

• Motorized turret (two-position) supporting two rewinding shafts.
• Rewinding shaft drive by an oversized asynchronous motor.
• Hydraulic centering point for the active rewinding roll.
• Two pneumatic expanding shafts Ø76 mm (3”), max load 600 kg each, equipped with full-width rubber strips with individual bladders.
• Two pneumatic expanding shafts Ø152 mm (6”), max load 1000 kg each, also equipped with full-width rubber strips with individual bladders.

 

Electrical & pneumatic system

• Main asynchronous motor
• Electrical cabinet mounted on the machine side, connected by a 3-meter cable, housing motor drives and PLC
• Main control panel including controls for braking, rewinding, emergency stop, lay-on roller, and auxiliary functions
• 10’’ color touchscreen “DIGITAL PILOT”, providing:
  • Programming and storage of production parameters
  • Diagnostics and alarm management
  • Display of web tension (unwind & rewind)
  • Display of roll diameters (unwind & rewind)
  • Length counter with automatic stop at programmed length
  • Diameter counters with automatic stop at selected diameter
  • Adjustment of tension curves, core diameters, material types
  • Storage of up to 500 production recipes
  • Display of machine status and faults
  • PLC program monitoring for maintenance staff
• Ewon® remote service (requires LAN internet access via RJ45)